For a mining equipment solutions provider with more than 17 years’ experience, Crusher Screen Sales & Hire (CSSH) has an impressive reputation for innovation. As the exclusive Australian distributor for Irish Manufacturers (IMS), the company has built a reputation for delivering high-precision blending and processing equipment that addresses some of the sector’s most persistent challenges.
CSSH manager John Andersen said while the company has primarily focused on the Australian market, it recognises the significant opportunities within Papua New Guinea’s (PNG) mining sector.
“We’ve spent years perfecting our equipment for Australia’s tough conditions, and we see tremendous potential to bring these same solutions to PNG’s mining operations,” he said.
“The rugged terrain and challenging access conditions that characterise PNG’s mining operations align perfectly with CSSH’s equipment capabilities, making the expansion into this market a natural progression.”
Innovation through partnership
CSSH’s innovation philosophy centres on collaborative development with IMS to create equipment specifically designed for challenging operating conditions.
This partnership approach has enabled CSSH to develop solutions designed to address real-world industry challenges rather than simply adapting existing technology.
“Our approach is simple: we listen to what our customers need in the field, then we engineer solutions that actually work in those environments,” Andersen said. “Every piece of equipment we develop then goes through rigorous testing in real-world conditions because we know that’s the only way to deliver reliable solutions to our mining clients.”
This commitment to innovation has led to the development of automated systems with advanced programmable logic controllers and recording capabilities, representing a significant technological advancement in material processing equipment.
CSSH addresses three critical service areas within the mining and quarrying sectors.
The first involves helping operations meet stringent road base standards through precision blending of tiny rock particles and dust (fines) into raw products, ensuring compliance with infrastructure requirements.
The second area focuses on environmental sustainability by enabling the blending of recycled materials with virgin quarry products, significantly reducing raw material consumption and waste disposal to landfills.
The third service area encompasses mine remediation projects, where equipment can be adapted to produce slurries for rehabilitation work.
“We are seeing increased demand for equipment that not only improves operational efficiency but also helps our clients meet their environmental commitments,” Andersen said.
“These service areas reflect the industry’s growing emphasis on operational efficiency, environmental responsibility and regulatory compliance.”
By concentrating on these specific challenges, CSSH has positioned itself as a specialist provider capable of delivering targeted solutions rather than generic equipment options.
Advanced equipment portfolio
The flagship IMS PM1200-20TB track pugmill represents the pinnacle of CSSH’s equipment offering, featuring two 5m feed hoppers, each with a 10m³ capacity.
The machine can handle two raw materials, while adding up to two powders and two liquids, all managed through a fully-automated and programmable logic controller system. The operation can be conducted through a tablet device from either the cabin of a loader or the site office.
Andersen said the unit’s 3m pugbox helps to ensure quality mixing when handling high powder percentages, making it ideal for roller-compacted concrete applications.
Complementing the pugmill is the BP1200-48TB track blender, powered by a Cat C7 generator with mains power connectivity option. This features four 5m hoppers each holding 12m³ of material.
“What sets our PM1200-20TB apart is that it’s the only pugmill blender on the market with two completely separate conveyor systems,” Andersen said. “This gives our clients unmatched precision in their blending operations.”
The BP1200-914S twin feed hopper blender also offers portability advantages with its six jacking legs system. This allows for 2.5m drop deck transportation, while maintaining constant flow through electric gear drive motors with variable speed inverters.
Blending in
PNG’s mining operations face their own unique challenges. With remote locations and difficult terrain conditions, the available roads are often unpaved and result in damage and increased wear to any vehicle or machine using them.
CSSH’s precision blending technology offers PNG mining operations the ability to optimise material composition for their access roads, improving their durability and reducing maintenance requirements.
The automated recording systems provide comprehensive data management capabilities essential for operations in remote locations where monitoring and quality control can be challenging.
Environmental benefits include reduced transport movements through on-site material optimisation and decreased waste generation through recycled material integration.
The equipment’s serviceability features and remote monitoring capabilities address the practical challenges of maintaining complex machinery in PNG’s remote mining locations. These advantages translate into reduced operational costs, improved compliance with environmental standards, and enhanced operational efficiency for PNG mining companies seeking to optimise their material processing capabilities.
CSSH’s expansion into PNG’s mining sector represents a strategic alignment between proven Australian technology and that market’s specific operational requirements. The company’s focus on precision, automation and environmental responsibility positions it well to support PNG’s mining industry as it continues to evolve and modernise.
